⚙️ Single Screw Jockey & Co-Extrusion Manufacturer in Ahmedabad
🚀 Advanced Single Screw Jockey & Co-Extrusion Solutions in India
In today's competitive pipe manufacturing industry, achieving consistent product quality, higher production efficiency, and cost-effective operation requires advanced extrusion technology. Modern manufacturers need extrusion systems that offer precise material control, stable processing conditions, and reliable long-term performance. Whether producing HDPE pipes, MDPE pipes, multilayer pipes, irrigation pipes, telecom ducts, cable conduits, or specialized industrial piping products, selecting the right extrusion equipment is critical for business success.
At Jimkhaas Extrusions, we specialize in designing and manufacturing high-performance Single Screw Jockey Extruders and Co-Extrusion Systems that deliver exceptional productivity, precision, and durability. As a trusted Single Screw Jockey & Co-Extrusion Manufacturer in Ahmedabad, Single Screw Jockey & Co-Extrusion Supplier in Gujarat, and Single Screw Jockey & Co-Extrusion Distributor in India, we provide advanced extrusion solutions engineered to meet the evolving demands of modern pipe manufacturers.
Our systems are built using optimized screw designs, energy-efficient motors, precision-engineered die heads, and robust industrial components to ensure superior extrusion performance and long-lasting reliability.
🏭 What is a Single Screw Jockey Extruder?
A Single Screw Jockey Extruder is a compact extrusion unit used alongside the primary extruder in multilayer pipe manufacturing systems. It is responsible for processing additional material layers, color stripes, UV protective layers, recycled material layers, or specialty compounds that enhance the functionality and appearance of the final pipe.
These extruders play a vital role in:
- 🔵 Pipe striping applications
- 🌞 UV-resistant outer layer production
- ♻️ Reprocessed material layer extrusion
- 🛡️ Protective outer coatings
- 🏭 Multi-layer pipe manufacturing
- 🚰 Water supply pipe production
- 🌾 Agricultural pipe applications
- 🔌 Telecom and cable duct manufacturing
By integrating a jockey extruder into the production line, manufacturers gain greater flexibility, improved product performance, and enhanced production efficiency.
⚙️ Single Screw Jockey Extruder Specifications
Jimkhaas Extrusions offers a wide range of jockey extruders to suit different production capacities and manufacturing requirements.
🔹 JEJ – 18
| Specification | Details |
|---|---|
| 🔩 Screw Diameter | 18 MM |
| 📐 L/D Ratio | 20:1 |
| ⚡ Main Motor | 0.75 KW |
| 📦 Output Capacity | 1.5 – 2 Kg/hr |
🔹 JEJ – 25
| Specification | Details |
|---|---|
| 🔩 Screw Diameter | 25 MM |
| 📐 L/D Ratio | 24:1 |
| ⚡ Main Motor | 3.75 KW |
| 📦 Output Capacity | 5 – 6 Kg/hr |
🔹 JEJ – 40
| Specification | Details |
|---|---|
| 🔩 Screw Diameter | 40 MM |
| 📐 L/D Ratio | 26:1 |
| ⚡ Main Motor | 7.5 KW |
| 📦 Output Capacity | 18 – 20 Kg/hr |
🔹 JEJ – 50
| Specification | Details |
|---|---|
| 🔩 Screw Diameter | 50 MM |
| 📐 L/D Ratio | 26:1 |
| ⚡ Main Motor | 15 KW |
| 📦 Output Capacity | 36 – 40 Kg/hr |
🔹 JEJ – 65
| Specification | Details |
|---|---|
| 🔩 Screw Diameter | 65 MM |
| 📐 L/D Ratio | 26:1 |
| ⚡ Main Motor | 30 KW |
| 📦 Output Capacity | 90 – 100 Kg/hr |
🔹 JEJ – 75
| Specification | Details |
|---|---|
| 🔩 Screw Diameter | 75 MM |
| 📐 L/D Ratio | 26:1 |
| ⚡ Main Motor | 37.5 KW |
| 📦 Output Capacity | 120 – 130 Kg/hr |
🔧 Advanced Co-Extrusion Pipe Die Head Systems
The die head is one of the most critical components in a multilayer pipe extrusion line. It determines layer distribution, wall thickness accuracy, material flow balance, and final pipe quality.
At Jimkhaas Extrusions, our Co-Extrusion Pipe Die Head Systems are engineered to deliver precise layer control and excellent material distribution, enabling manufacturers to produce high-performance multilayer pipes with exceptional consistency.
Key Advantages of Co-Extrusion Technology
- 🏭 Multi-layer pipe manufacturing
- 📏 Accurate wall thickness control
- ♻️ Efficient use of recycled materials
- 🌞 UV-resistant outer layers
- 🛡️ Enhanced pipe strength and durability
- 💰 Reduced raw material costs
- 🚀 Improved product performance
- 🔄 Stable material flow distribution
⚙️ Co-Extrusion Pipe Die Head Specifications
🔹 JECD – 50
| Specification | Details |
|---|---|
| 📦 Throughput | 200 Kg/hr |
| 📏 Pipe Range | 12 – 50 MM |
| 📐 Outer Thickness | Up to 90% |
| 🔄 Number of Layers | 2 |
🔹 JECD – 110 (LV)
| Specification | Details |
|---|---|
| 📦 Throughput | 350 Kg/hr |
| 📏 Pipe Range | 20 – 110 MM |
| 📐 Outer Thickness | Up to 90% |
| 🔄 Number of Layers | 2 |
🔹 JECD – 110 (HV)
| Specification | Details |
|---|---|
| 📦 Throughput | 450 Kg/hr |
| 📏 Pipe Range | 20 – 110 MM |
| 📐 Outer Thickness | Up to 85% |
| 🔄 Number of Layers | 3 |
🔹 JECD – 110 (LV) Three Layer
| Specification | Details |
|---|---|
| 📦 Throughput | 240 Kg/hr |
| 📏 Pipe Range | 20 – 110 MM |
| 📐 Layer Structure | 10 : 80 : 10 |
| 🔄 Number of Layers | 3 |
🔹 JECD – 110 (HV) Three Layer
| Specification | Details |
|---|---|
| 📦 Throughput | 400 Kg/hr |
| 📏 Pipe Range | 20 – 110 MM |
| 📐 Layer Structure | 25 : 50 : 25 |
| 🔄 Number of Layers | 3 |
🔹 JECD – 250
| Specification | Details |
|---|---|
| 📦 Throughput | 550 Kg/hr |
| 📏 Pipe Range | 20 – 250 MM |
| 📐 Layer Structure | 25 : 50 : 25 |
| 🔄 Number of Layers | 3 |
🔹 JECD – 450
| Specification | Details |
|---|---|
| 📦 Throughput | 900 Kg/hr |
| 📏 Pipe Range | 90 – 450 MM |
| 📐 Layer Structure | 33 : 34 : 33 |
| 🔄 Number of Layers | 3 |
🌟 Key Features of Jimkhaas Single Screw Jockey & Co-Extrusion Systems
⚙️ Precision Screw Design
Specially engineered screws ensure excellent plasticization, uniform melt quality, and stable extrusion performance.
🔋 Energy-Efficient Operation
Advanced motor technology reduces power consumption while maintaining high production output.
🏗️ Heavy-Duty Construction
Robust machine structures ensure long-term durability and reliable operation under demanding industrial environments.
📏 Accurate Layer Distribution
Our co-extrusion systems provide precise layer thickness control for superior pipe performance and material optimization.
💻 User-Friendly Controls
Modern control systems simplify operation, monitoring, and production management.
🔄 Stable Continuous Production
Designed for uninterrupted operation, our systems maximize productivity while minimizing downtime.
🎯 Benefits of Our Single Screw Jockey & Co-Extrusion Solutions
📈 Increased Production Efficiency
Optimized extrusion technology helps manufacturers achieve higher throughput and improved operational efficiency.
🌟 Superior Pipe Quality
Accurate material processing ensures consistent wall thickness, excellent surface finish, and enhanced pipe durability.
💰 Lower Manufacturing Costs
Efficient material utilization and reduced power consumption contribute to significant cost savings.
♻️ Better Material Utilization
Co-extrusion technology allows the use of multiple material layers, including recycled materials, without compromising product quality.
🛠️ Reduced Maintenance Requirements
Premium-quality components minimize wear and reduce maintenance expenses.
🚀 Enhanced Product Innovation
Manufacturers can develop specialized multilayer pipes for various industrial applications and market demands.
🏭 Applications of Single Screw Jockey & Co-Extrusion Systems
Our extrusion systems are widely used for manufacturing:
- 🚰 HDPE Water Supply Pipes
- 🌾 Agricultural Irrigation Pipes
- 🏗️ Infrastructure Piping Systems
- 🔌 Telecom Duct Pipes
- ⚡ Electrical Conduit Pipes
- 🌞 UV-Protected Pipes
- ♻️ Multilayer Recycled Material Pipes
- 🛡️ Pressure Pipes
- 🚧 Industrial Fluid Transport Pipes
- 🌍 Municipal Water Distribution Pipes
🤝 Why Manufacturers Choose Jimkhaas Extrusions
When investing in extrusion machinery, manufacturers need equipment that delivers reliability, productivity, and long-term value. Jimkhaas Extrusions combines engineering expertise with advanced manufacturing capabilities to provide extrusion solutions trusted by industries across India.
⭐ Our Strengths
- ✅ Advanced extrusion technology
- ✅ Precision engineering excellence
- ✅ Wide product range
- ✅ Energy-efficient machine design
- ✅ Robust industrial construction
- ✅ Customized extrusion solutions
- ✅ Competitive pricing
- ✅ Reliable after-sales support
- ✅ Experienced technical team
- ✅ Pan-India service network
- ✅ Fast spare parts availability
- ✅ Customer-focused approach
🌍 Trusted Single Screw Jockey & Co-Extrusion Manufacturer, Supplier & Exporter
Jimkhaas Extrusions is a leading Single Screw Jockey Extruder Manufacturer in Ahmedabad, Co-Extrusion Pipe Die Head Manufacturer in Gujarat, Pipe Extrusion Machinery Supplier in India, and Multilayer Pipe Extrusion Equipment Exporter.
Our advanced extrusion systems are designed to help manufacturers achieve higher productivity, improved pipe quality, and long-term operational success.
📞 Looking for Advanced Single Screw Jockey & Co-Extrusion Solutions?
Partner with Jimkhaas Extrusions for innovative, reliable, and high-performance extrusion technology designed to meet the demands of modern pipe manufacturing. Contact us today to discuss your requirements and discover customized solutions that maximize productivity and profitability. 🚀🏭⚙️
